Stop
Bad Pallets Before They
Cost You.

PALinspect AI uses 3D profilometry and real-time AI classification to catch every defect — up to 100 pallets per hour, 24/7.

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PALinspect AI scanning a pallet with red laser array on conveyor line
10×
More accurate than human inspectors
<12
Month payback on investment
100
Pallets inspected per hour, zero bottleneck
24/7
Continuous operation — no fatigue, no variance
1.8B pallets circulate daily in the U.S. ◆ 30,000+ pallet injuries in 5 years ◆ 25% of wooden pallets need annual repair ◆ Manual checks miss defects due to fatigue ◆ AS/RS jam incidents cost $75K–$265K each ◆ 93% of goods ship on pallets ◆ 1.8B pallets circulate daily in the U.S. ◆ 30,000+ pallet injuries in 5 years ◆ 25% of wooden pallets need annual repair ◆ Manual checks miss defects due to fatigue ◆ AS/RS jam incidents cost $75K–$265K each ◆ 93% of goods ship on pallets ◆
Detection Capabilities

Every Defect. Detected.

PALinspect AI identifies all critical structural failures across wooden and plastic pallet types — automatically, at line speed.

PALinspect AI detectable pallet defects — Broken Parts, Missing Parts, Protruding Parts, Misaligned Blocks, Cracked Blocks, Missing Blocks
6 Defect Types Detected Automatically
01
Broken Parts
Fractured boards or structural elements that compromise load bearing.
02
Missing Parts
Absent boards or deck planks that create gaps and unstable load surfaces.
03
Protruding Parts
Exposed nail pops and splinters — a leading cause of worker injuries and AS/RS jams.
04
Misaligned Blocks
Shifted support blocks that affect forklift entry and pallet stability.
05
Cracked Blocks
Hairline or deep fractures in support blocks detected by sub-mm 3D scan.
06
Missing Blocks
Completely absent support blocks that cause collapse under load or automated system failure.
See It In Action

Watch PALinspect AI
Inspect a Real Pallet

From entry to accept/reject decision in seconds — see how our 3D laser array and on-board AI work together on the live production line.

1
Full pallet scanned in under 3 seconds
2
AI flags defects with visual overlay in real time
3
Automatic divert — no operator intervention needed
Technology

How PALinspect AI Works

A single inline pass is all it takes. Our multi-camera and laser array captures every surface in one shot — no stopping, no slowdown.

01
Pallet Enters the Line
PALinspect AI integrates modularly into existing conveyor or palletizer lines with no production interruption.
02
3D Laser Scan
A multi-camera + laser array captures the full pallet surface in one pass using sub-millimeter 3D profilometry.
03
AI Defect Classification
Real-time AI identifies and grades defect severity — broken boards, nail pops, warpage, missing blocks, and more.
04
Auto Accept / Reject
Bad pallets are automatically diverted. Every scan is archived with timestamp, image, and defect log for full audit trail.
Key Features

Built for Industrial Scale

PALinspect AI machine unit — Comac automated pallet inspection system on conveyor
The Machine
Compact.
Inline.
Drop-In Ready.

The PALinspect AI unit installs directly over your existing conveyor — no line redesign, no production stoppage. The camera and laser array pass over every pallet in a single continuous motion.

Fits standard conveyor & palletizer lines
Multi-camera + laser array in one pass-through frame
Touchscreen interface on integrated panel
Compatible with wood, plastic, CHEP, PECO, EPAL
🔬
3D Profilometry
Sub-millimeter laser mapping detects cracks, warpage, missing boards, and nail pops invisible to the human eye or 2D cameras.
⚡
Real-Time AI Classification
On-board AI grades defect severity instantly — no batch processing, no cloud latency. Decisions made at line speed.
📊
Full Data Archive
Every inspection logged with timestamp, camera image, and defect report. Audit-ready for FDA, FSMA, and OSHA compliance.
🔗
Modular Integration
Designed to drop into existing conveyor and palletizer lines — minimal footprint, no line redesign required.
🌐
Multilingual UI
Touchscreen interface supports multiple languages out of the box — built for diverse warehouse workforces.
📦
Multi-Format Compatible
Works with wood, plastic, CHEP, PECO, and EPAL pallet formats — one system for your entire operation.
Return on Investment

The Numbers Make the Decision Easy

Where Your Savings Come From
▶
Labor RedeploymentRedeploy 1.5–2 inspectors to higher-value tasks immediately.
▶
Product Damage PreventionStop compromised pallets from causing downstream product losses.
▶
Worker Injury EliminationEach incident costs $38K direct + $150K indirect — PALinspect AI removes the hazard entirely.
▶
AS/RS Jam ReductionAutomated storage jams cost $75K–$265K each. Stopping one pays for months of operation.
▶
Lower Insurance & Compliance ExposureAudit-ready traceability reduces OSHA and FDA liability risk.
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Industries Served

Built for Every Supply Chain

🥤
Food & Beverage
Prevent contamination risk and FDA audit exposure from damaged pallet contact with product.
🏭
Distribution Centers
Protect AS/RS systems and automated sorters from costly jams and downtime caused by bad pallets.
🚚
Logistics & Warehousing
Ensure every outbound pallet meets carrier and retailer compliance requirements — automatically.
🛒
Consumer Goods
Eliminate shipment rejections and protect high-value product from unstable pallet load failures.